top of page
repair kit windy sam voilerie broken kite tear déchirure micro fuite kite wing 2.jpg

Repair kit

Choose your language here

A hole in your canopy or bladder ? The Windy Sam Repair Kit is designed to save your session! Sam gives you all the step-by-step tips for a successful repair!

repair kit windy sam voilerie broken kite tear déchirure micro fuite kite wing 2_edited.pn
Windy Sam Sailmaking tutorials do it yourself jaicassemavoile leucate sailmaking .jpg

How to use your Repair Kit

Replacing a kite or wing bladder (BA)

Equipment

2 thin ropes (old kite line), small flat screwdriver, talc

How ?

  1. Dry place, sheltered from wind and sand

  2. Remove the hose clips using the flat screwdriver, drive the valves into the leading edge so that they slide when you remove the old tube

  3. Open the Velcro located on the ears and attach a line to the ends of the sausage (ear)

  4. Open the central zip and carefully remove each side of the sausage.

  5. Tip : position the intrados part of the BA upwards (the valve holes will be upwards)

  6. Position your new accordion-style sausage, valve upwards, attach the line and talc

  7. From the ear, gradually pull the sausage from the zip, the sausage must not resist (otherwise there is a risk of twisting)

  8. Do not close the Velcro on the ear immediately.

  9. Position the valves

  10. Repeat the operation on the other side

  11. Close the Velcro, folding the powdered end of the sausage back on itself

  12. Don't forget to close the zip, and make sure to position the PVC flap, located under the zip, correctly.

  13. Slightly inflate the sausage and massage

  14. Check the position of the bead at the ears and each valve

  15. Gradually apply pressure

  16. Deflate completely

  17. Re-inflate this time to the recommended pressure

  18. Close the hose clips to isolate your BA from the slats and allow isolated control

No go!

If you have a hernia or are in doubt, start again, don't take any risks!

Replacing a kite or wing slat

Equipment

1 thin rope (old kite line), small flat screwdriver, talc

How ?

  1. Dry place, sheltered from wind and sand

  2. Remove the clips and the valve(s) using a flat screwdriver, open the Velcro at the trailing edge

  3. Place the line at the end of the old tube (e.g. the valve)

  4. Remove the old sausage by the Velcro on the trailing edge

  5. Position the new accordion-shaped sausage, valve in line with its orifice, attach the line and talc

  6. Pull the line through the valve opening; the tube must not resist (otherwise there is a risk of twisting).

  7. Do not close the Velcro immediately.

  8. Position the valve(s)

  9. Close the Velcro, folding the powdered end of the sausage back on itself

  10. Slightly inflate the sausage and massage

  11. Check the position of the sausage

  12. Gradually apply pressure

  13. Deflate completely

  14. Re-inflate this time to the recommended pressure

Close the hose clips to isolate the new batten and allow isolated control

No go!

If you have a hernia or are in doubt, start again, don't take any risks!

Micro leak or small hole

Equipment

Blenderm or tear-air patch A, soapy water, line (old kite line), talc, 90% alcohol or Essence F, hair dryer, transparent non-adhesive plastic (e.g. old piece of TPU sausage), scissors

How ?

  1. Dry place, sheltered from wind and sand

  2. Tip : I don't take the sausage apart directly.

  3. BA or slat? I pressurize and insulate the slat

  4. I first check the valves => if the valve is leaking, see the valve replacement section

  5. If the valves are OK, I spray soapy water area by area.

  6. If the leak is not visible, I extract the sausage, inflate it and either spray it with soapy water or immerse it in water.

  7. When leak identified:

  • Dry and degrease using an alcohol or petrol patch F

  • Dry as much as possible.

  • Cut a piece of blenderm or tear aid A, if possible round the corners with scissors

  • If it is the beginning of a hernia or a cut, place a piece of thin plastic inside the sausage, so as not to stick the two sides of your sausage together (transparent packaging for example).

 

Reassembly is done as when replacing a sausage.

It is essential to check before going on the water. Safety first!

No go!

A larger tear on your leading edge requires welding or a flange replacement. A faulty valve must be replaced and cannot be repaired with Blenderm or Tear Aid.

Replacing a kite or wing valve

Equipment

New valve, line (old kite line), 90% alcohol or F-petrol, hair dryer, transparent non-adhesive plastic (e.g. old piece of TPU tube), scissors, temperature above 20 degrees

How ?

  1. Dry place, sheltered from wind and sand; ideal temperature above 20 degrees

  2. Peel off or cut out the old valve

  3. Clean with alcohol or gasoline F, acetone prohibited!

  4. Insert a piece of old sausage or clear plastic so that the sticker does not stick to the other surface of the sausage

  5. Place the sausage flat

  6. Peel off the protective film on the valve and place it on the tube.

  7. Reassembly is done as when replacing a sausage .

No go!

A faulty valve must be replaced and cannot be repaired with Blenderm or Tear Aid.

More tutorials and tips coming soon!

​

Questions ?

Questions or need a repair? Contact Sam on +33 (0) 6 21 43 06 33 or contact@windysam.com for advice or a repair quote.

Opening hours

Back on November 2

Tél. +33 6 21 43 06 33

On site or Distance Repair Service all year long

​

Address

Windy Sam

25 Zone activité

11370 Leucate Village FRANCE

contact@windysam.com

Phone +33 (0)6 21 43 06 33

Services

On-site

or distance repair service

Custom quote also remotely

bottom of page